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5 Axis CNC Machining Service
Elevate your machining expectations with our 5-axis CNC machining services, delivering high-precision and accurate results for intricate parts featuring extremely complex geometries. Benefit from competitive pricing and enjoy a swift turnaround for your projects.
5 Axis CNC Machining Capabilities
5 Axis CNC Machining is an incredibly versatile machining process that implements subtractive machining technology. Through this process, a workpiece is cut into shape using cutting tools working on five axes to deliver a final part.
Due to the increased number of axes, five-axis milling machines have greater capabilities than their three and two axes counterparts. The machines can be configured in such a way as to reduce the need for constant supervision. Efficiency and single set-up for manufactured parts are the main reasons why industries choose to implement 5 Axis CNC machining.
With an extensive range of advanced 5-axis CNC machines and various of materials, Future Parts is capable to produce precise, complex and time-sensitive components, mainly by simultaneous 5 Axis CNC Machining and 3+2 Axis CNC Machining.
Simultaneous 5 Axis CNC Machining
Fast, effective, and continuous 5-axis CNC machining with improved transitioning and surface quality. We use 5-axis machining center that can continuously adjust the movements on all five axes without stopping. Our 5-axis CNC machining has intelligent functionalities to ensure efficient continuous processes and transitions.
3+2 Axis CNC Machining
Take advantage of the optimal 3+2 axis machining technology for your unique applications. The process keeps the part fixed in a specific orientation to allow the usual 3-axis machining process. Our 3+2 axis machining uses shorter, more rigid cutting tools to offer your parts better dimensional stability. Get complex CNC machined parts with tight tolerances at lower costs and cycle time.
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Name
|
Decsription
|
Materials
|
Color
|
Texture
|
|
|
Anodizing
|
Anodizing improves corrosion
resistance, enhancing wear
resistance and hardness, and
protecting the metal surface.
Widely used in mechanical parts,
aircraft, and automobile parts,
precision instruments, etc.
|
Aluminum
|
Clear, black, grey,
red, blue, gold.
|
Smooth,
matte finish.
|
|
|
Bead Blasting
|
Bead blasting results in parts
with a smooth surface with a matte
texture. Used mainly for visual
applications and can be followed
by other surface treatments.
|
ABS, Aluminum,
Brass, Stainless
Steel, Steel
|
N/A
|
Matte
|
|
|
Powder Coating
|
Bead blasting results in parts
with a smooth surface with a matte
texture. Used mainly for visual
applications and can be followed
by other surface treatments.
|
Aluminum,
Stainless Steel,
Steel
|
Black, any RAL code
or Pantone number
|
Gloss or
semi-gloss
|
|
|
Electroplating
|
Electroplating can be functional,
decorative or corrosion-related.
Many industries use the process,
including the automotive sector,
in which chrome-plating of steel
automobile parts is common.
|
Aluminum, steel,
stainless steel
|
N/A
|
Smooth, glossy
finish
|
|
|
Polishing
|
Polishing is the process of
creating a smooth and shiny
surface, either through physical
rubbing of the part or by chemical
interference. The process produces
a surface with significant
specular reflection, but in some
materials can reduce diffuse
reflection.
|
Aluminum, Brass,
Stainless Steel,
Steel
|
N/A
|
Glossy
|
|
|
Brushing
|
Brushing is a surface treatment
process in which abrasive belts
are used to draw traces on the
surface of a material, usually for
aesthetic purposes.
|
ABS, Aluminum,
Brass, Stainless
Steel, Steel
|
N/A
|
Satin
|
5 Axis CNC Machining Tolerances
For metals, Future Parts CNC machining service follows the ISO 2768-m standard, and for plastics, we follow ISO 2768-c. For custom tolerances, please mark them clearly on your drawing.
| Standards | CNC Milling | CNC Turning |
| Maximum Part Size | 4000x 1500*<600 mm 157.5x59.1x23.6 in. |
200x500 mm 7.9x19.7 in. |
| Minimum Part Size | 4x4 mm 0.1*0.1 in. |
2x2 mm 0.079*0.079 in. |
| Minimum Feature Size | φ0.50 mm φ0.00197 in. |
φ0.50 mm φ0.00197 in. |
| Standard Tolerances | Metals: ISO 2768-m Plastics: ISO 2768-c |
Metals: ISO 2768-m Plastics: ISO 2768-c |
| Linear Dimension | 士0.025 mm 士0.001 in. |
士0.025 mm 士0.001 in. |
| Hole Diameters (Not Reamed) |
士0.025 mm 士0.001 in. |
土0.025 mm 士0.001 in. |
| Shaft Diameters | 士0.025 mm 士0.001 in. |
士0.025 mm 士0.001 in. |
| Edge Condition | Sharp cormners will be removed in the form of a chamfer or radius. The size of the chamfer, or resulting radi, must be indicated on the drawing. |
|
| Threads and Tapped Holes |
Diameter: φ 1.5-5 mm, depth: 3xdiameter Diameter: φ 5 mm or more, depth: 4-6xdiameter |
Diameter: φ 1.5-5 mm, depth: 3xdiameter Diameter: φ 5 mm or more, depth: 4-6xdiameter |
| Future Parts can produce threads of any specification and size required by our customers. | ||
| Text | Minimum width of0.5 mm, depth of 0.1 mm Future Parts can use CNC engraving or laser carving to create standard text based on customers'requirements. |
Future Parts can use laser marking to create standard text for CNC turned parts. |
| Lead Time | 5 working days | 5 working days |
The Advantage of product
- High-quality finish
Cutting tools on a 5-axis CNC machine can be shorter, thus can reduce the vibration of the tool and reduce the chance of “chatter” marks and ensures a smoother surface finish.
- Faster output
Due to the high speed of 5-axis machining and increased automation, there is little need for intervention or manual processes. This is commonly known as “done in one” and “one-hit machining”.
- More complex shapes can be produced
5-axis CNC Machining can produce very complex geometries. With a single set-up, 5-axis machining can complete a piece to its exact requirements with only one fixture in most cases.
The Application of product
Our 5-axis milling services is your best bet when it comes to manufacturing complex, highly precise components for a wide range of industries. Our manufacturing capabilities allow us to accelerate the production of several components, including:
Automotive components: Engine housing, light guides, valves, engine covers, inspection jigs.
Aerospace parts: Fuselage sections, bulkheads, landing gear components.
Medical and Surgical tools: Forceps, scalpels, spacers, clamps, cutters, surgical scissors.
Military components: Submarine parts, turbine blades, engine parts, sensors.
